LƯU LY MỸ TỬU – CÔNG NGHỆ SẢN XUẤT

Kỳ 2: Sản Xuất Lưu Ly Mỹ Tửu

IV/. Sản xuất Lưu Ly Mỹ tửu

Lưu Ly Mỹ tửu đã gần như biệt dạng, thất truyền chừng 50 năm nay. Tác giả đã khảo cứu gần 10 năm mới tìm lại được phương pháp cất được loại mỹ tửu độc đáo này và sau đó mạnh dạn tạo ra một công nghệ để sản xuất hàng loạt với số lượng lớn.

*Lưu ly thảo:

Trên các cánh đồng lầy rộng lớn vùng Đồng Tháp Mười, vào mùa nước nổi rút đi, mặt sình lầy lác đác nổi lên thì loài cỏ ống Lưu Ly với túm bông đỏ trên ngọn bắt đầu mọc lan tràn, nhanh chóng phủ khắp đầm lầy. Trẻ con thường cắt cỏ này, nút lấy vị ngọt nhẹ trong ống thân cỏ, xem như một loại “quà vặt” nhà nghèo, và thường bị “say” lan man, ngủ vật vờ trên lưng trâu.

1/. Phương pháp truyền thống:

Lưu Ly thảo cắt về, ủ một đêm cho “có men” (nhân men tự sinh có sẵn trong dịch cỏ). Ép lấy nước, gia thêm một số dược phẩm rồi người ta đổ vào những hủ gốm không men và chôn xuống đất 100 ngày ở vùng đầt ẩm có phèn.

Cuối cùng là mang dịch (đã lên men) lưu ly thảo ra cất để đạt độ rượu cần thiết.

2/. Sản xuất thủ công nghiệp:

a/. Ủ một lượng dịch lưu ly thảo để nhân lấy men lưu ly tự sinh.

b/. Dùng bột gạo, nếp và thuỷ phân để có đường Glucoza.

c/. Pha trộn dịch lưu ly đã có men với tinh bột đã thuỷ phân, ủ tiếp 30 ngày trong thiết bị ủ bằng gỗ nhân tạo có tự động điều chỉnh nhiệt độ.

d/. Thu hỗn hợp đã lên men, lọc lấy dịch lỏng, pha trộn với một số dược liệu chuẩn bị sẵn theo liều lượng định trước.

e/. Cất bằng lò cất “ruột xoắn” để có rượu lưu ly.

f/. Pha thêm nước cất (tăng độ) hay cồn thực phẩm (giảm độ) để đạt độ rượu theo dự tính.

g/. Vào chai, xử lý tia tử ngoại để diệt hoàn toàn tàn dư con men, bao bì – xuất phẩm.

**So sánh hai phương pháp:

1/. Chất lượng, cảm quan, thẩm mỹ và tác dụng đặc hiệu của rượu từ hai phương pháp là hoàn toàn như nhau.

2/. Phương pháp công nghiệp cho sản lượng lớn, chất lượng đồng đều và tính chủ động rất cao, khả thi trong thương mại hơn nhiều lần so với cách truyền thống.

IV/. Thiết bị và phương tiện: (cho qui mô 300 l/tháng)

Qui trình sản xuất Lưu Ly Mỹ tửu hiện đại cần các thiết bị chủ yếu sau đây:

1/. Thiết bị thuỷ phân tinh bột.

2/. Thiết bị ủ men

3/. Máy ly tâm lọc dịch Lưu Ly.

4/. Thiết bị phối liệu

5/. Lò chưng cất “ruột xoắn có tự sinh hàn.

6/. Bao bì, chai lọ.

7/. Thiết bị định chuẩn.

 

V/. Tổng phí đầu tư: (xem bảng)

T/tự Thiết bị Số lượng Giá (VNĐ)

1 Thiết bị thuỷ phân 1 24.000.000

2 Thiết bị ủ men 1 32.000.000

3 Máy ly tâm lọc 1 30.000.000

4 Thiết bị phối liệu 1 17.000.000

5 Lò cất sinh hàn “ruột xoắn” 1 25.000.000

6 Thiết bị định chuẩn 1 22.000.000

7 Tổng số 150.000.000

Chú thích đầu tư: Qui mô 1.000 l/tháng: 350 triệu VNĐ.

 

VI/. Kết luận:

Công nghệ hiện đại xuất hiện đôi khi như là một giải pháp hữu ích cho sản xuất các sản phẩm độc đáo của ông cha truyền lại. Cần tìm cách khôi phục, tái tạo được những sản phẩm đã bị thất truyền, trong đó có Lưu Ly Mỹ Tửu. Nó tiềm ẩn một thế mạnh kinh tế rất lớn lao trong bản thân tính độc đáo, tính lịch sử và tính truyền thống của nó.

Trong nội dung cho phép của một phác thảo giải trình công nghệ, chúng tôi chỉ hy vọng cung cấp được cho quí công ty và các bạn cái nhìn tổng quan để có hướng đầu tư tích cực.

——-Wambuakim——–

962 Trả lời “LƯU LY MỸ TỬU – CÔNG NGHỆ SẢN XUẤT”

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